Enhancing Conveyor Efficiency with AirScrape: The Ultimate Belt Skirting Solution

 

Introduction

Conveyor belts are the backbone of industrial operations, facilitating the smooth movement of materials across production and processing facilities. However, one common issue faced by industries relying on conveyor systems is material spillage and dust emissions. To combat these problems, innovative belt skirting solutions like AirScrape by ScrapeTec have been developed to enhance efficiency, minimize maintenance, and improve workplace safety.

What is Belt Skirting?

Belt skirting refers to the side sealing systems installed along conveyor belts to prevent material spillage and dust escape. Traditional skirting methods often use rubber or other flexible materials that come into direct contact with the belt, which can lead to wear and tear, increased friction, and frequent maintenance requirements.

The Challenges of Traditional Belt Skirting

Traditional conveyor skirting systems have been widely used for decades, but they come with several challenges:

  1. Increased Wear and Tear – Skirting systems that make direct contact with the belt can wear down quickly, leading to high replacement costs.

  2. Material Spillage – Poorly installed or ineffective skirting allows material to spill, leading to product loss and workplace hazards.

  3. Dust Emissions – Many industrial sites face compliance issues due to dust escaping from conveyors, contributing to environmental and health concerns.

  4. High Maintenance Costs – Frequent adjustments and replacements make traditional skirting systems costly and labor-intensive.

Introducing AirScrape: A Revolutionary Belt Skirting System

AirScrape, developed by ScrapeTec Trading, is an innovative contact-free conveyor skirting system that offers a more efficient and cost-effective solution for controlling dust and spillage. Unlike traditional skirting systems, AirScrape does not come into direct contact with the conveyor belt, making it a superior alternative for industries looking to enhance operational efficiency.

Key Benefits of AirScrape

  1. Contact-Free Design – One of the standout features of AirScrape is its non-contact design, which eliminates friction between the skirting and the belt. This extends the lifespan of both the belt and the skirting system.

  2. Dust Suppression – The unique design of AirScrape creates an inward airflow that prevents dust from escaping, reducing airborne pollution and improving air quality in the workplace.

  3. Reduced Material Spillage – The system effectively seals the edges of the conveyor, ensuring that materials remain on the belt and do not spill onto surrounding surfaces.

  4. Lower Maintenance Costs – Since there is no contact between the skirting and the belt, there is significantly less wear and tear, leading to reduced maintenance and replacement costs.

  5. Easy Installation & Adaptability – AirScrape is easy to install and can be adjusted to fit various conveyor belt sizes and applications.

  6. Energy Efficiency – Unlike traditional skirting that creates resistance and increases power consumption, AirScrape minimizes energy use by reducing friction.

How AirScrape Works

AirScrape is installed on the sides of the conveyor belt but remains suspended above it. Its specially designed diagonal air blades generate an airflow pattern that pulls escaping dust and fine particles back onto the conveyor. This innovative design effectively prevents material loss while keeping the surrounding environment clean.

Industries Benefiting from AirScrape

AirScrape is a highly versatile solution suitable for various industries, including:

  • Mining – Prevents spillage and dust in high-volume material handling operations.

  • Cement & Aggregate – Keeps fine materials contained, reducing dust emissions.

  • Power Plants – Enhances efficiency in coal and biomass handling.

  • Recycling & Waste Management – Helps control dust and material loss in processing plants.

  • Ports & Terminals – Improves material handling in bulk transport operations.

Conclusion

AirScrape by ScrapeTec is a game-changer in the world of conveyor belt skirting. By offering a contact-free, dust-suppressing, and spillage-reducing solution, it enhances the efficiency and longevity of conveyor systems. Industries looking to improve operational performance, reduce maintenance costs, and comply with environmental standards can greatly benefit from adopting AirScrape.

For more information on AirScrape and how it can improve your conveyor system, visit ScrapeTec Trading today!

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